Friday, February 5, 2010

Filter Press

Filter Presses for Chemical Industry, Ceramic, Pharma Industry, Food Industry, Dyestuffs

Filter press technology is very basic in nature, but its application is as important to the various processes it serves, as is a simple wheel to the motive machines. Filter Press is used in separating solid and liquid by the use of pressure feeding. Filter press is durable, reliable and easy to install and operate. It delivers maximum output and requires less maintenance. These are designed in various sizes and have features like precision design, easy and quick cleaning and no leakage.

Application Area Filter Press:

· Ceramic Industry
· Pharma Industries
· Chemical Industries
· Food Industries
· Effluent Treatment Plants
· Dye Stuffs

Hammer Mill for Chemical Industry, Food Industry, Mining, Pharmaceutical Industry

Hammer Mill

Industrial Hammer Mill is used in cutting, crushing and grinding of the various types of Solid Materials. It is specially designed for various processing industries and finds application like spices, food stuff, cattle & Poultry feed, light mineral, Paper, alfalfa, mullein, asphalt, gelatin, roots, chemical industry etc. Hammer Mill is also used for crushing the salt to required size in wet condition.

Hammer mills are highly efficient and robust and are easy to install. These machines do not result in any wastage of food and do not create pollution hazards. These are designed in different shapes and specification.

Operating Principle of Hammer Mill:

The motor drives the rotor rotates of the Hammer Mill at a high speed through the belt and on the rotor there are series hammers. When the materials get into the working area of hammers, they are crushed by the rotating hammers of the Hammer Crusher with high rotation speed, the products which are crushed to meet the required size can be discharged by the outlet and become the final products, the large size products are brought back to the crushed area by the hammers of the Hammer Crusher for being re-crushed until they reached the required size.

Most common features of Hammer Mills:

Simple & robust construction.
Better grinding Efficiency.
Low specific Power Consumption.
Almost dust free operation.
Easy and efficient maintenance
Consistent and dependable performance.
Low temperature rise for heat sensitive materials.

Colloid Mill

Colloid Mill for Food Industry, Chemical Industry, Pharma Industry, Coal, Paper industry

Colloid Mill is an ideal and suitable device for Homogenizing, Dispersing, Emulsifying and Mixing of liquids to extremely thick products. Colloid Mill is based on rotor- stator principle. It is available in plain as well as Water Jacketed model which is suitable for heat sensitive products. It operates successfully for products, which must be ground & well dispersed.

Operation of Colloid Mill:
The product is processed by high shear, pressures & friction between the stator & rotor and is also subjected to serious vibration which exerts their force on it by means of pressing & releasing actions. Due to the slightly deviating tapering of the milling surfaces of stator & rotor, the angular gap becomes narrower towards the discharge section. This processed product continuously leaves the mill through the drain pipe, if required, it can be recirculated.

Application of Colloid Mill:
Colloid Mill is used in various industries such as
Pharmaceutical Industry
Food, Dairy and confectionery Industry
Chemical Industry
Coal Industry
Paint Industry
Textile Industry
Cosmetic and Detergent Industry
Rubber Industry
Sausage Production and meat packing Industry
Starch Industry
Paper Industry

Multi Mill

Multi Mill for Chemical Industry, Pharmaceutical Industry, Ceramics, Food Industry

Multi Mill is ideally used for dry and wet granulation and offers high output along with process homogeny. This is a self contained portable Machine that is used in processes of:
High speed granulating
Pulverizing
Mixing
Shredding
Chopping and others.

In these processes, various dry & wet materials are used without using any special attachments. Various principles of variable force including grinding, shearing, compression and impact are implemented in these Multi Mills for controlling the materials size reduction.

Application Area of Multi Mill:
Pharmaceuticals
Chemicals
Ceramics
Cosmetics
Dyestuff
Food products
Pesticides
Insecticides
Fertilizers
Plastic and Resins Industries

Ball Mills

Ball Mills for Cement Industry, Chemical Industry, Fertilizer, Glass Industry

Ball Mills is an efficient device for grinding materials into fine powder. The ball mills is used to grind many kinds of mine and other materials, or to select the mine.

Application of Ball Mill

cement industry
chemical industry
New building materials
Fire-resistant materials
Fertilizer
Porcelain and glass industry etc.

There are two ways of grinding in Ball Mills processing:
Dry process and Wet process
It can be divided into tabular type and flowing type according to different forms of discharging material. Ball Mills is key equipment for regrinding. Ball mills can grind ore or other materials that can be grinded either by wet process or by dry process.

Working principle of Ball mill

This Ball Mill, a horizontal type and tubular running, has two warehouses. It runs along the outside gear. Materials spirally and evenly enter the first warehouse along the input hollow axis by input devices. In the warehouse, there is a ladder scale board or ripple scale board. Steel balls of different specifications are installed in the scale board. When the barrel body rotates, centrifugal force is produced. At the same time, the steel balls are carried to some height and then fall to grind and strike the material. After being grinded coarsely in the first warehouse, the material then enters into the second warehouse for regrinding. In the end, the powder is discharges by output material board.

Drum Flakers for Pharmaceutical Industry, Chemicals Industry

Drum Flakers

Drum Flakers also known as Cooling Drums are used for solidifying various molten materials and are renowned for corrosion resistance and low maintenance. Flakers are mainly used in Pharmaceutical and Chemical Industries and are designed in different specification. The main benefit of Flakers is that they offer a continues process. Some drum flakers are rotary drum flakers, single drum flakers, double drum flakers, cooling drums flakers etc.

Operating Principle of Drum Flaker:

The hot material is applied to the Drum Flakers (cooling drum) by direct captivation into a trough, or indirect captivation using doctor/applicator rolls. The soften liquid is cooled on the cooling drum and after a partial revolution, the cooled and solidified product is removed by a scraper in the form of flake or film. The cooling drum of the Flaker is especially designed to provide an even cooling effect by having consistent and effective internal distribution.

Rotary Drum Flakers

Rotary Drum Flakers consist of a cylindrical drum having provision for cooling drum surface. One end of the drum shaft is connected to a gear box which is driven by a motor. The heating cooling media will be circulated in drum during operations, the drum rotates at a slow speed. A thin layer of the product to be dried / cooled, adheres to the outside of the rotating, drum and internally cooled drum. The product gets solidified and is after an almost complete rotation, scrapped off drum surface and at the same instant granulated in the form of flakes, falls on screw conveyor. At the bottom of conveyor, filling point is provided to fill the bag. The entire process is continuous operation, does not require manpower except bag filling. Pneumatic / hydraulic operation of scraper assemblies can be provided.

Features of Rotary Drum Flakers:

Continuous type Dryers and Coolers
Suitable for solid separations from liquids without filtration operation
Bigger solid particles / Flakers
Suitable for sticky materials, Resins, Snacks, food Fine chemicals
Direct air heated, Hot water, Steam or Electric heater

Industrial Reactors

Industrial Reactors for Chemical Industry, Petrochemicals, Cement, Pharmaceutical Industry, Food Industry

Chemical Plant Reactors are designed for heat transfer arrangements and mixing arrangements. These are manufactured from 300-grade stainless steel, cladded plates to ensure supreme quality and high efficiency. Heat Transfer Arrangements are jacketed, limpet and inside coil. Mixing Arrangement has the facility of agitator assembly. Jacket Reactors are manufactured using M.S and S.S materials. These reactors are known for their high performance and robustness. Pharmaceutical Industry is served with best quality jacketed reactors.

Reactors are applicable for various kinds of mixing blades for selection, suitable for all raw materials. Reactors can be high temperature and pressure operated. Seal type industrial reactors can be mechanical, magnetic or packing as per the specifications of users.

Application Area: Industrial Reactors

Chemicals
Food Products
Refineries
Paper & Pulp
Cement
Pharmaceuticals
Petrochemicals